Practical and Cost Effective Warehouse Flooring Solutions in Poland.

Request: The client required a cost-efficient solution to reinforce the flooring of a newly constructed warehouse. Key project requirements included completing the reinforcement work within a tight timeframe, maintaining high quality and advanced technology, and offering a more economical alternative to traditional 5 mm steel mesh.

Solution:To address these requirements, we proposed the use of GFRP (Glass Fiber Reinforced Polymer) mesh with a thickness of 3 mm and a 50x50 mm cell size as an alternative to traditional steel mesh. The GFRP mesh was manufactured within 14 working days and delivered promptly in just 7 days. It was supplied in rolls 1 meter wide and 50 meters long, ensuring easy handling and installation, thus the lightweight nature of the GFRP mesh significantly streamlined transportation logistics, resulting in further cost reductions compared to the heavy and cumbersome steel mesh. By replacing traditional steel mesh with GFRP mesh, the project achieved a 26% reduction in reinforcement material costs while maintaining high quality and durability.

One more Bridge Constructed Without Steel Reinforcement, Denmark.

Request: At the outset of the project, the primary goal was to select materials that would enhance the bridge's durability while minimizing long-term maintenance requirements. Having previously used GFRP products with excellent results, the client opted to expedite the process by confidently placing another order for these materials.
Why did the client choose GFRP products again?

Solution: was driven by the proven advantages of GFRP rebars in significantly improving the bridge's durability and reducing future maintenance costs. To provide a comprehensive and efficient solution, we supplied both GFRP rebars and GFRP bent elements. The client opted to order everything at our place, avoiding the need for multiple discussions and negotiations with various suppliers. This streamlined approach saved time and ensured a more efficient procurement process.

The use of fiberglass reinforcement with a diameter of 8 mm in the construction of a residential complex in Ukraine.

Request: In 2024, Rebar Company was tasked with supplying GFRP rebar for the construction of a major residential project. The project involves the development of 10 multi-section houses and is a highly ambitious residential complex. The main request was noise reduction in ground floor construction using GFRP rebars.

Solution: For this project, GFRP rebar with a diameter of 8 mm was specified in the design, as it is one of the most efficient, ecological, and practical solutions for noise reduction. This was implemented through the "floating floor" construction method, which involves placing sound-absorbing material between the structural elements of the building and the floor.
In such way, we achieved the desired effect requested by our client while also saving costs. If the client had chosen steel rebar, the expenses would have been higher and the structure would have increased the load on both the slabs and the basement.

The use of composite reinforcing mesh in the renovation of floors on a production factory in Slovenia.

Request: The reconstruction of floors in a production factory required a cost-effective solution for reinforcing the floors. Previously, a client wanted to order steel reinforcing mesh but he decided to compare it with GFRP mesh before making the final decision, as he knew that the steel mesh had two main drawbacks: its heavy weight and higher price.

Solution: For the reinforcement, GFRP was chosen d 3 mm 50*50. This material was selected to address the primary goal of reducing the cost of reinforcement materials.
In contrast, the GFRP mesh offers multiple advantages. It is lighter, easier to transport, and more durable, with a tensile strength much greater than that of the metal mesh. Additionally, it is resistant to corrosion, which enhances the longevity of the reinforced screed. Most importantly, the composite mesh is significantly more affordable. That’s why he had changed his mind and order a full truck.

A large retention pond project in Romania.

Request: A contracting company approached our team to procure GFRP rebars and meshes for a large retention pond project in Romania. The client's primary objective was to reduce both material and installation costs, as well as transportation expenses. They specifically requested a solution that would allow all materials to be delivered on a single truck to minimize logistical complexities and costs.

Solution: To meet the client’s requirements, we proposed delivering the GFRP rebars and meshes in customized sheets, carefully designed to optimize transportation by fitting the entire order onto a single truck. The order included nearly 4,000 m² of GFRP mesh and 316,000 meters of rebars. This approach not only minimized the number of deliveries but also significantly reduced transportation costs. Additionally, the products were delivered within an expedited timeframe of just one week, ensuring the project remained on schedule.
By opting for GFRP materials, the client achieved substantial savings on both project costs and delivery expenses. The lightweight and efficient nature of GFRP not only streamlined logistics but also made installation faster and more cost-effective compared to traditional materials. This solution enabled the company to stay within budget, reduce transportation and labor costs, and ensure a timely and successful project completion.